HOW A PLASMA CUTTER WORKS
Plasma
cutters work by sending an electric arc through a gas that is passing
through a constricted opening. The gas can be shop air, nitrogen,
argon, oxygen. etc. This elevates the temperature of the gas
to the point that it enters a 4th state of matter. We all are
familiar with the first three: i.e., solid, liquid, and gas.
Scientists call this additional state plasma. As the metal being cut
is part of the circuit, the electrical conductivity of the plasma
causes the arc to transfer to the work. The restricted
opening (nozzle) the gas passes through causes it to squeeze by at a high
speed, like air passing through a venturi in a carburetor. This high
speed gas cuts through the molten metal. The gas is also directed
around the perimeter of the cutting area to shield the
cut. In many of
today's better plasma cutters, a pilot arc between the electrode and
nozzle is used to ionize the gas and initially generate the plasma prior
to the arc transfer. Other methods that have been used are
touching the torch tip to the work to create a spark, and the use of a
high-frequency starting circuit (like a spark plug). Neither of
these latter two methods is compatible with CNC (automated)
cutting. |